Winegrowers Supplies - Crossflow filters, for wine or cider clarification, and many other applications
In a classic filtration the liquid filtrate passes through the filter surface only in a perpendicular way. In a crossflow filtration, where the filter-surface is a semi-permeable membrane, the liquid passes through the membrane and also across the membrane and thus keeps it clean of residues. According to the size of the membranes pore size this can be referred to as microfiltration, ultrafiltration, nanofiltration or reverse osmosis.
A low-pressure process for the retention of suspended material particle size of 0.01 microns or larger.
Smaller particles (salts, sugars and proteins, for example) pass through the membrane. Typical operating pressures range from 5 to 45 psi (0.34 - 3 bar).
In conventional filtration the feed flow is perpendicular to the membrane surface, which causes a buildup of debris that eventually reduces fluid permeation.
In crossflow filtration, flow is tangential to the membrane surface resulting in a continuous scouring action that almost eliminates formation of a membrane fouling layer from feed-stream debris and macro molecules.
Driven by pressure in the filtration modules, part of the liquid passes through the membrane. This fraction is called "permeate" or "filtrate," while the fraction that does not pass through the membrane is called the "retentate" or "concentrate".
The end product may be:
- the permeate, as in fruit juice clarification or effluent purification,
or the retentate, as in the concentration of antibiotics.
In some cases, both streams permeate and retentate will be valuable end products.
Depending on the size and type of the particles or solutes contained in the feed stream, there is a wide range of separation processes available.
Single filtration of raw products.
Production of wines with residual sugar.
Prevention of malolactic fermentation.
Improvement of tartrate stability.
Filtration of sparkling wines.
Recovery of second pressings.
Continuous running 24 hour filtering cycles.
Reduced labour automatic system.
Constant flow rate predictable processed volumes.
Operational reliability operator mistakes are avoided.
Saving in production costs clarifying substances and filtering aids are not required.
No waiting for clarification in tank fatser tank turnover (fewer tanks needed).
Integral product recovery lowest unfiltered volumes (0.2% of total volume).
Saving in energy 0,09 kW/100 litres of filtered product.
Low pollution only cold water required for cleaning.
Economic 0.18 Euros/100 litres of filtered product.
Model IND-700 (up to 700 litres/hour, 1.2 kW/hour, 800 mm x 900 mm x 1600 mmH, 180 Kilos.), 16,900 Euros
Non retentate unit, 370 Euros
For the hose fittings: three are needed:-
The Aspiration connection must be internal diameter 40 mm; that's the minimum, so DN40 is needed.
The return to the tank is DN32 and the non retentate pipe is also DN32.
Model IND-1300 (up to 1300 litres/hour, 2.5 kW/hour, 1000 mm x 1000 mm x 1700 mmH, 280 Kilos.), 32,800 Euros
Double Prefiltration unit in stainless steel, 354 Euros
Non retentate unit, 390 Euros
Upgrade to Electronic Flow Meter, 990 Euros
Upgrade to electronic process control - touch 3.5", 2,500 Euros
Many larger/faster models are available, prices on request.
Prices shown are exclusive of Vat.
Delivery usually will need to be charged at cost.